Congratulations on your purchase of the ELITE model SOLDAmaq EC band saw deburring machine.
Read this guide before you start.
The SOLDAmaq EC is a band saw deburring machine to remove the welding strip.
This manual introduces you to the main functions of the deburring machine in order to avoid risks to your health or that may cause a breakdown or premature wear of the machine.
In case of any doubt, please contact us directly or one of our authorized distributors.
Informative Note: The use manual of the deburring machine described therein may present some variations in use as our machinery is subject to possible construction modifications, depending on the incorporation of technological advances in our deburring equipment.
Carefully observe and apply the following safety rules, not respecting these rules may cause personal injury or damage to the machine itself.
The installation and maintenance of the machine described in this manual must be carried out only by operators who are familiar with its operation and have sufficient technical knowledge.
The ELITE SOLDAmaq EC model range have been designed for removing the welding burr from band saws.
DANGER HIGH VOLTAGE
DANGER OF ACCIDENT
DANGER DUE TO SPARK PROJECTION
WEAR PROTECTIVE SHOES
DANGER FROM SHARP TOOLS
USE HEARING PROTECTORS
These warnings do not include all possible risks that improper use of the machine could cause. For this reason, the operator must proceed with prudence and observing the rules.
2.2.Use and storage of the instruction manual
This instruction manual must be read and understood by all personnel who come into contact with the machine.
This manual is for:
- Indicate the correct use of the machine according to the type of work to be carried out.
- Provide the necessary instructions for the transport, adjustment and maintenance of the machine.
- Facilitate the ordering of spare parts and information on risks.
Limits of use of the manual:
The machine is intended for professional use and therefore the experience of the operator is required and of vital importance.
Importance and conservation of the manual:
This manual must be considered part of the machine and must therefore be attached to it until the end of its use.
Additional information and clarifications:
The user, owner or maintenance person can contact the manufacturer to request any additional information on the use of the machine and possible modalities for maintenance and repair intervention.
Expiration of responsibility:
The manufacturer is considered exempt from any liability in the event of:
- Improper use of the machine
- Use of the machine by untrained persons
- Serious failures in scheduled maintenance
- Unauthorized interventions or modifications
- Use of non-original spare parts.
2.3.Declaration of conformity
The company hereby:
Elite Sharpening Machines, SLU
Joan Oró, 27
ES-08635 Sant Esteve Sesrovires
declares that the product indicated below, based on its conception and construction, as well as the version put on the market by our company, complies with the mandatory basic health and safety requirements of the CE directive.
This declaration loses its validity in the event of unauthorized modifications to the product.
Product name: ELITE SOLDAmaq EC
Product type: Band saw deburring machine
Serial No.: __
EC Directive Competences:
- EC Machinery Directive (2006/42/EC)
- European directive on electromagnetic compatibility (2014/30/EU)
- The protection purposes of the CE low voltage directive (2006/95/CE) were fulfilled according to annex I, nr. 1.5.1 of the machinery directive 2006/42/EC
The technical documentation was compiled by Legal representative of the documentation:
Sergi Valls Gramunt
Joan Oró, 27
ES-08635 Sant Esteve Sesrovires
Date / manufacturer - Signature: __
Signatory data: Sergi Valls Gramunt, manager
In the following information table, find the list of technical specifications of the deburring machine described in this manual.
|Absorbed power||0,25 kW|
|Grinding wheel||80x50x20 mm.|
|Band saw blades width||10 - 60 mm.|
|Band saw minimal thickness||0,5 mm.|
|Net Weight||28 kg.|
The ELITE SOLDAmaq EC is delivered packed in a wooden crate.
During all transport and transfer, the machine must be kept in its original vertical position, any variation in this position may lead to the loss of the guarantee.
|Machine model||Gross dimensions (mm)||Gross weight (kg)|
|SOLDAmaq EC||430 x 420 x 630||38|
4.1.Instructions for unpacking and setting up
The packaging is fixed to the pallet with fixing stops. Remove them before attempting to move it.
To unpack the deburring machine, first remove the wooden blocking pieces.
Then loosen the carriage fixing screw.
Once the machine is in its final location, you can also remove the protective film and other protections from the components, which secure and prevent the machine from moving.
Before any work we must make sure that the machine is well aligned and does not oscillate at any of its ends, in which case it must be wedged to avoid movements. For its correct level it is necessary to use a spirit level. This check must be carried out both longitudinally and transversally.
Poorly leveling the machine can cause unwanted vibrations and premature wear of the linear guides.
WARNING: The machine must not be used under any circumstances by unqualified or unauthorized personnel.
DANGER HIGH VOLTAGE!
The electrical connection of the machine must be carried out by qualified technical personnel only at the voltage indicated in the machine order / machine identification plate.
For any doubt about the voltage, consult the manufacturer before the connection.
Any claim for an incorrect connection will be out of warranty.
The ELITE SOLDAmaq EC deburring machine must be connected exclusively to a three-phase electrical power supply. The intermediate yellow-green wire (ground) must be connected exclusively to the ground wire.
ELITE does not assume any responsibility in the event of an incorrect electrical installation that may cause a malfunction of the machine and even personal or material damage.
Remember: Before connecting the machine, remove any guards the machine may have to protect the components during transport.
5.3.Main components of the machine
A. Grinding wheel height adjustment wheel
B. Compression stops
C. Compression stopper opening levers
E. Grinder Travel Handle
F. ON/OFF switch
In this section we show you how to operate the ELITE SOLDAmaq EC in order to work.
NOTE: The data that appears in the different images are by way of example, each type of tool has its recommended data and a skilled operator must know them.
It's the round red button. In the event that there is a failure in use or a dangerous situation is being created, it allows the immediately disconnection of the machine.
Should not be used unless strictly necessary.
Once used, to use the machine again, you must pull it to return to the initial position, additional referencing and setting up must be needed.
WARNING: Under no circumstances should this control be modified or manipulated, this automatically puts the operator and people around him in danger of serious injury.
To start the sharpening process, you must first make sure that the emergency stop button is not activated.
DANGER: never manipulate the buttons on the control panel while changing the abrasive wheel: danger of very serious injuries. It is highly recommended to switch off and disconnect from power mains the machine when working inside the machine.
WARNING: before start to rotate the grinding wheel make sure that it is well attached to the wheel holder where it is located and that NOBODY is manipulating in the area where it rotates. UNDER NO CIRCUMSTANCES SHOULD THE WHEEL BE STARTED WHILE SOMEONE IS HANDLING IT.
6.1.Machine power on
Press the machine green button in order to start grinding wheel motor. Be careful: If the power phases are not connected correctly, the grinding wheel will fall down!
To stop the machine press the emergency stop button.
Maintenance of SOLDAmaq EC is very simple. It consists of the following:
Clean the band saw support each time after welding, either with compressed air or with a cloth. They should only pass it lightly, without any cleaning additive.
This will greatly extend the life of the supports due to wear due to friction with the remains of the weld.
Use the equipment only in dry environments. The temperature must be between 5 and 40ºC. A relative humidity greater than 90%, as well as a saline environment, would cause premature corrosion of the machine.
9.ACCESSORIES AND CONSUMABLES
9.1.SOLDAmaq EC Guide
9.2.Corundum grinding wheel
The recommended grinding wheel for deburring machine ELITE SOLDAmaq EC is ref. nr. 5310-A.
All our machines are tested before being shipped. However, there can always be defects that are not observable with the naked eye.
Our machines are guaranteed against manufacturing or material defects under normal use and maintenance conditions.
The period of this guarantee is 12 months from the date of purchase and consists of the replacement of defective material.
The guarantee will be automatically canceled in the event of a modification outside our company. Or in manifest cases of misuse of the machine.
The guarantee does not include parts subject to normal wear due to use such as skids, lubrication cartridge, abrasives, etc.
11. DOWNLOAD USER MANUAL
Answer no. 1